Learning Objectives/Experiments

5. To study the Rotary index table positioning
5. To study the DC motor driving
5. To study the Worm and gear mechanism
5. To study the PLC programming
6. To study the Drilling and clamping control
5. To study the Drill hole checking
5. To study the Cylinder speed adjustment and positioning
5. To study the Pneumatic control circuits
5. To study the PLC sequential control
5. To study the Sensor applications
5. To study the Industrial safety

Features

5. Students can learn the entire process of

    processing station

5. The system is universal, industry based,

    modular and flexible

Specification/Technical data

5. A rotary index, driven by an electric gear motor, tests the work pieces and feeds two different processing modules with the work pieces

• Drilling: The drilling process if operated in a simulated way after an inductive proximity switch detect whether the work piece is put correctly on the rotary index table
• Drill-hole-checking: Drill-hole-checking which adopt a double-acting air cylinder

5. Modules
5. Index table module:

• Rotary index table
• Worm and gear

5. Drill and clamp module:

• Drill spindle drive motor
• Drill feed cylinder
• Chuck
• Clamp cylinder

5. Inspection module:

• Drill hole checker
• Checker drive cylinder

5. Pneumatic module:

• Air service unit
• Valve unite

5. Controller module:

• MITSUBISHI PLC main unite
• I/O boards
• Power supply unite
• Control panel

5. Workstation module:

• Mounting plate
• Steel frame

5. Main component
5. Structural composition:

• Basal plate
• Electric control cabinet
• PLC hung box
• Operation panel
• Charging barrel
• Magnetic valves
• Vacuum chuck
• Parallel lines groove
• I/O switch over Module
• Air controller

5. DC Gear Motor
5. Use motor Control Relay
5. 90 ° detection sensor
5. Capacitive sensors

5. Measuring Parameters:

• Temperature: -10 ℃ ~ 40 ℃
• Environmental humidity: ≤ 90% (25 ℃)
• Air supply pressure: 0.5 ~ 0.6Mpa
• Machine capacity: ≤ 1KVA

5. Single phase AC 220V ± 10% 50Hz
5. Control cabinet power supply control loop: DC 24V

Dimensions and weight

5. LxWxH: Approx.500mm x 800mmx1200mm

5. Weight: approx. 50kg