Learning Objectives/Experiments

v To study the Sensors applications

v To study the Mechanical automation process

v To study the PLC programming development

v To study the PLC Sequential control system

v To study the Installation diagnostic process

v To study the Pneumatic control circuits

v To study the Drives

v To study the Electronics

v To study the Industrial safety

Features

v The system is universal, industry based,

    Modular and flexible

v Students can learn the entire process of

    Production such as feeding, processing, etc.

v Each station simplifies the training of

    Operation and can be expanded sequentially

    Step by step through building complete

    automated procedure

Specification/Technical data

v Double-acting cylinder:

ü  A double-acting air cylinder pushes work pieces out individually

ü  The cylinder is integrated into a work piece feeding module

v Modules:

v Work pieces feeding module:

ü  It consists of cylindrical feeder, in feed cylinder, work piece fixture, Handling arm module, swivel arm, suction cup support, suction cup, rotary cylinder

v Cylindrical feeder:

ü  This feeder can carry up to six cylindrical work pieces. With a through-beam fiber optic sensor

ü  It can monitor whether the work pieces is placed in the proper position

v Handling arm module:

ü  The handling arm module consists a rotary air cylinder and a mechanism

ü  It moves the work pieces to next station

v Pneumatic module:

ü  Air service unit  

ü  Valve unit

v Controller module:

ü  MITSUBISHI PLC main unit

ü  I/O boards

ü  power supply unit

ü  control panel

v Workstation module:

ü  Mounting plate

ü  Steel frame

v Two proximity switches detect the positions of the rotary cylinder

v Main Components:

v Structural composition:

ü  Basal plate

ü  Electric control cabinet

ü  PLC hung box

ü  Operation panel

ü  Charging barrel

ü  Magnetic valves

ü  Vacuum chuck

ü  Parallel lines groove

ü  I/O switch over Module

ü  Air controller

v Work piece sensors:

ü  Fiber optic sensor

v 5/2 WAY single acting solenoid valve

v Measuring Parameters:

ü  Machine capacity: ≤ 1KVA

ü  Air supply pressure: 0.5 ~ 0.6Mpa

ü  Temperature: -10 ℃ ~ 40 ℃

ü  Environmental humidity: ≤ 90% (25 ℃)

v Single phase AC220V ± 10% 50Hz

Dimensions and weight

v LXWXH:Approx.500mmX800mm X 1150 mm

Weight: Approx. 65 kg